AI Optimization for Every Stage of Mineral Processing
TAIGA Dynamics delivers purpose-built AI solutions that optimize your concentrator circuits in real time — from crushing through grinding to flotation — with measurable, verifiable results.
Flotation Optimization
Our flotation optimization solution monitors 283 input parameters per flotation line simultaneously, using machine vision and AI models that learn the non-linear relationships among process variables. The system manages 46 control actions — adjusting reagent dosing, airflow, and froth levels — making interventions every 10 seconds compared to a human operator's rate of once every 20 minutes.
- Continuous optimization of reagent dosing and airflow across all flotation cells
- AI control interventions every 10 seconds vs. manual adjustments every 20 minutes
- Proven results across copper, gold, iron ore, and nickel operations
Copper • Gold • Iron Ore • Nickel
Up to +1.1%
Up to +1.1% extraction rate
Grinding Optimization
The grinding optimization solution acts as an intelligent autopilot for mill operators. It manages feed rates, water ratios, and classifier settings in real time — with the AI model automatically retraining every 5 hours on fresh operational data to adapt to ore type changes and mill lining wear. The system reduces process variability by up to 50% while improving energy efficiency by 1.5%.
- Real-time prediction and compensation for fluctuating ore properties
- Reduces process variability by up to 50% and improves energy efficiency by 1.5%
- Maintains optimal throughput without exceeding mechanical or safety limits
Gold • Copper • Iron Ore • Nickel
Up to +2.9%
Up to +2.9% throughput
Crushing Optimization
The crushing optimization solution stabilizes the entire crushing circuit by managing ore volumes, bunker levels, and granularity in real time. It ensures consistent material flow and size distribution to downstream grinding and flotation processes — preventing bottlenecks and throughput losses.
- Automated management of ore volumes and granularity across the crushing circuit
- Consistent material flow and size distribution to downstream processes
- Eliminates bottlenecks caused by uneven feed or oversized material
Platinum • Copper • Gold
Up to +2.8%
Up to +2.8% throughput
Cross-Process Optimization
The complete picture — not just individual circuits
Most optimization solutions focus on a single unit operation. TAIGA Dynamics connects crushing, grinding, and flotation into a unified optimization strategy — preventing local gains in one circuit from hurting performance downstream. Start with one process and expand incrementally as results are validated.
- Unified strategy across crushing, grinding, and flotation
- Prevents local optimizations from degrading downstream performance
- Incremental adoption — start with one circuit, expand as results prove out
How It Works
A proven implementation path from evaluation to results
Data & Simulation
We analyze your technical data and run virtual simulations to formulate hypotheses on achievable results — before any commitment.
Software Integration
Full on-premise installation with your existing infrastructure. All data stays at your site with regulated remote access for monitoring only.
Pilot Phase
1 to 3 months of supervised operation to build confidence, fine-tune models, and validate performance against your specific ore conditions.
A/B Testing & Results
A statistically significant, verifiable A/B test demonstrates the results. Typical payback period: 2 to 5 months after results are achieved.
Proven Results
Every 10 sec
AI Control Frequency
Up to 50%
Process Variability Reduction
2–5 months
Typical Payback Period
10+
Deployed Solutions
Ready to Optimize Your Operation?
Schedule a consultation with our team to see how TAIGA Dynamics can deliver measurable results at your site.